AERI 3rd Blackbody Calibration with Breakout Cable
Equipment Required
- Large flathead screwdriver
- Small phillips screwdriver
- Ball driver set
- 3rd Blackbody
- 3rd Blackbody breakout cable
Precaution
- Verify that the red aperture cover of the 3rd blackbody has been removed prior to installation
- Verify that the interior fan power cable is disconnected prior to running the test
- DO NOT power OFF the AERI instrument at any point during the test, as loss of power will automatically close the hatch and could potentially damage the hatch and 3rd blackbody
- Ensure that the ABB SP cable is disconnected after the test is complete
Procedure
Hardware setup
Inside:
- Stop data collection on the AERI
- Set the front-end hatch to OPEN using the manual hatch control switch on the back right side of the back-end (Fig. 1)
- DO NOT power OFF the AERI instrument at any point during the test, as loss of power will automatically close the hatch and could potentially damage the hatch and 3rd blackbody
Outside:
- Remove the front-end front panel using the six flathead latches
- Disconnect the interior fan power cable (Fig. 2)
- Remove the sky view aperture plate (four #8 hex screws) (Fig. 3).
- Locate the 3rd blackbody and remove the red protective aperture cover (Fig. 4). Note the serial number of the 3rd blackbody (near handle) for software step #17 below.
- Install the 3rd blackbody onto the sky view port (in place of the sky view aperture plate) (Fig. 5)
- Secure the 3rd blackbody: 2 (of 4) screws in diagonal positions are enough – but do not tighten screws yet
- Push the 3rd blackbody flush against the optical alignment buttons (Fig. 3) on the back of the sky view port, so that it’s optically registered
- While pushing flush against the buttons, tighten the screws to secure the 3rd blackbody
- Connect the “3rd body” connector on the 3rd blackbody breakout cable to the 3rd blackbody (Fig. 5).
- Connect the remaining 2 connectors on the breakout cable (Fig. 6)
- Disconnect the ABB connector from the ABB extension cable (Fig. 2)
- Connect the ABB connector into “ABB Connector” on the breakout cable
- Connect the “ABB” connector on the breakout cable to the ABB extension cable
- Replace the front-end front panel to protect the front-end enclosure
Inside:
- Confirm that all three of the ABB controller cables are connected: ABB (white 10-pin), ABBC P (white 4-pin), ABBC SPARC (black 3-pin). These go to the blackbody controller board, on the AERI back-end near the power bar (Fig. 7). Note: the software configuration (below) should be done shortly after in order to prevent temperature runaway issues with the 3rd blackbody
Software setup
- Stop data collection on the AERI
- Press ctrl-c up to 3 times in the black Cygwin window to terminate ingest, then close the FTSW window
- Manage the data directories
- Rename c:\AEYYMMDD, where YYMMDD is the current date (e.g. c:\AE210228)
- cd /cygdrive/c
- mv AEYYMMDD AEYYMMDDA
- Rename c:\ftp\AEYYMMDD, where YYMMDD is the current date (e.g. c:\ftp\AE210228)
- cd /cygdrive/c/ftp
- mv AEYYMMDD AEYYMMDDA
- Delete (or rename) the contents of c:\temp, carefully double-check the correct path to avoid accidentally deleting something else
- cd /cygdrive/c/temp
- rm *
- (or mv temp tempA to continue afterward where ingest left off)
- Delete c:\E-AERI\Data\HouseKeeping.hk, if it exists
- cd /cygdrive/c/E-AERI/Data
- rm HouseKeeping.hk
- Rename c:\AEYYMMDD, where YYMMDD is the current date (e.g. c:\AE210228)
- Change to 3rd body breakout configuration
- cd \\config
- change_config_to 3body_breakout
- cat mirror.beg (to verify new correct mirror program is selected)
- Change FTSW configuration file
- Open the file c:\E-AERI\FTSW_EAERI.Config
- Set calibKitY.connected = true
- Save the file
- Run FTSW_EAERI_GUI.bat
- The software detects modification of the configuration file (see Fig. 8). Click OK to start FTSW in calibration mode
- Select the blackbody coefficient file for the 3rd blackbody
- Verify that ref1 Blackbody is displayed in FTSW and heating and stabilized at the correct temperature (Fig. 9)
- The default setting is 45°C, and the blackbody heats at a rate of ~1°C/min
- Exit FTSW
Running the test
- Run Ingest.bat to start the 3rd blackbody test
- Run for at least 1.5 hours
- To terminate the test, press ctrl-c up to 3 times in the black Cygwin window, and close the FTSW window
Software packup
- Manage the data directories
- Rename c:\AEYYMMDD, where YYMMDD is the current date (e.g. c:\AE210228)
- cd /cygdrive/c
- mv AEYYMMDD AEYYMMDD_3body
- Rename c:\ftp\AEYYMMDD, where YYMMDD is the current date (e.g. c:\AE210228)
- cd /cygdrive/c/ftp
- mv AEYYMMDD AEYYMMDD_3body
- Delete (or rename) the contents of c:\temp, carefully double-check the correct path to avoid accidentally deleting something else
- cd /cygdrive/c/temp
- rm *
- (or mv tempA temp to continue afterward where ingest left off)
- Delete c:\E-AERI\Data\HouseKeeping.hk
- cd /cygdrive/c/E-AERI/Data
- rm HouseKeeping.hk
- Rename c:\AEYYMMDD, where YYMMDD is the current date (e.g. c:\AE210228)
- Change to normal science configuration
- cd \\config
- change_config_to RS_3
- cat mirror.beg (to verify new correct mirror program is selected)
- Change FTSW configuration file
- Open the file c:\E-AERI\FTSW_EAERI.Config
- Set calibKitY.connected = false
- Save the file
- Send the directory c:\ftp\AEYYMMDD_3body to the mentor team for analysis
Hardware packup
Inside:
- Disconnect the ABBC SP cable from the ABB blackbody controller board connector on the AERI back-end (Fig. 7). At sites that experience cold winter temperatures, also disconnect the ABBC P (white 4-pin) cable, to prevent the ABB from bias heating in the winter
Outside:
- Remove the front-end front panel
- Disconnect the 3rd blackbody breakout cable
- Reconnect the ABB connector to the ABB extension cable (Fig. 2)
- Uninstall the 3rd blackbody
- Replace the red protective aperture cover (Fig. 4)
- Re-install the sky view aperture plate (Fig. 3)
- Secure the aperture plate using the four #8 hex screws – but do not tighten screws yet
- Push the aperture plate flush against the optical alignment buttons on the back of the sky view port, so that it’s optically registered
- While pushing flush against the buttons, tighten the screws to secure the aperture plate
- Re-connect the interior fan power cable (Fig. 2)
- Re-install the front-end front panel using the six flathead latches
Inside:
- Set the front-end hatch back to AUTO using the manual hatch control switch (Fig. 1)
- Re-start data collection (run Ingest.bat) and return the instrument to service
Figure 1. Hatch control switch
Figure 2. AERI front-end enclosure wiring
Figure 3. AERI sky view aperture
Figure 4. 3rd blackbody with red aperture cover
Figure 5. 3rd blackbody installed through the front-end hatch
Figure 6. 3rd blackbody breakout cable wiring configuration
Figure 7. ABBC SP connector on the AERI back-end
Figure 8. FTSW startup detects a configuration change
Figure 9. FTSW housekeeping panel showing 3rd blackbody temperature readings (ref1)